Courtesy of the Library of Congress. [7] The 175,000-square-foot (16,300m2) portion of the original bomber plant that Yankee seeks to preserve is less than 5% of the massive facility, comprises the end of the former B-24 assembly line at the far eastern edge of the property, and contains the two iconic bay doors from which the finished Consolidated B-24 Liberator bombers exited the plant during World War II. The plant held the distinction of being the world's largest enclosed "room." [11], Later in 1953, after a fire on August 12 destroyed General Motors' Detroit Transmission factory in Livonia, Michigan, the Willow Run complex was first leased and then later sold to GM. ft. building, which later became the GM Powertrain facility. Employees Assembling Bomber at Willow Run Plant, March 1943 was producing one B-24 per houraccounting
Ford built the factory and sold it to the government, then leased it back for the duration of the war. How Detroit Factories Retooled During WWII to Defeat Hitler - History Despite how smoothly the plant ran, putting out a bomber an hour still wasn't an easy feat. Years later, that stretch would become a section of I-94. Not given to understatement, he proclaimed that the one-level superstructure would be the most enormous room in the history of man.. Although officially retired, Henry Ford still had a say in the company's affairs and refused government financing for Willow Run, preferring to have his company build the factory and sell it to the government, which would lease it back to the company for the duration of the war. From the Collections of The Henry Ford. Cast Iron Charlie had two Liberators flown to Dearborn where they were dismantled piece by piece. Also constructed at this time was the Parkridge Community Center. It's hard to imagine a factory that large churning out a complete heavy bomber every 55 minutes, but these workers accomplished exactly that. Modifications resulted from lessons learned in fighting fronts and from the need to modify the plane for its multiple roles. General Motors produced the Chevrolet Corvair at the Willow Run plant
The first Ford-built Liberator rolled off the Willow Run line in September 1942; the first series of Willow Run Liberators was the B-24E. When Ford declined to purchase the facility after the war, Kaiser-Frazer Corporation gained ownership, and in 1953 Ford's rival General Motors took ownership and operated the factory as Willow Run Transmission until 2010. [1] Construction of the Willow Run Bomber Plant began in 1940[2] and was completed in 1942. As the US Air Force struggled to expand its airlift capacity during the Korean War, Kaiser-Frazer built C-119 Flying Boxcar cargo planes at Willow Run under license from Fairchild Aircraft, producing an estimated 88 C-119s between 1951 and 1953. At its peak monthly production (August 1944), Willow Run produced 428 B-24s with highest production listed as 100 completed Bombers flying away from Willow Run between April 24 and April 26, 1944. Despite intensive design efforts led by Ford production executive Charles E. Sorensen,[30] the opening of the plant still saw some mismanagement and bungling, and quality was uneven for some time. [47], Building owner RACER Trust extended the original fundraising deadline (August 1, 2013) a total of three times since the Yankee Air Museum launched its SaveTheBomberPlant.org campaign. The building is currently being used to house and protect of the Museum's large aircraft . [3][4], By autumn 1943, the top leadership role at Willow Run had passed from Charles Sorensen to Mead L. Employee training was a constant process at Willow Run. Click the drop-down menu below and make your selection. Not only did Ford build 490 complete planes, but it also supplied components of B-24Es as kits that could be trucked for final assembly at the factories of Consolidated in Fort Worth and Douglas in Tulsa, 144 and 167 kits. Willow Run is an Albert Kahn-designed World War II bomber plant near Ypsilanti, Michigan. Truman headed a presidential committee charged with eliminating wartime production waste, and Willow Run's struggles worried him. For Our Members-. When Cherry Hill outgrew the little chapel and decided to build a new church, it sold the chapel to the Belleville Presbyterian Church for one dollar in July 1978. The heavies of choice were the B-17 Flying Fortress from Boeing Airplane Co. and the B-24 Liberator from Consolidated Aircraft. Consolidated's method required 250 man-hours; Ford's needed one. Willow Run stepped up outsourcing of parts production and subassemblies to almost 1,000 Ford factories and independent suppliers while focusing on building B-24s in more predictable designs that minimized shutdowns. Paperwork was handled, necessary specific B-24 life support equipment was issued and some technical training for supporting the aircraft accomplished. He may have been right. [8] In 2014, the Yankee Air Museum moved into the bomber factory. those represent the end of the plant. Factory golf and bowling leagues provided additional opportunities for relaxation. Out of sheer necessity, Willow Runs 42,500-member workforce became a model of diversity for future generations. Ford's production methods depended on a "fixed" design -- each design modification required expensive and time-consuming updates to the assembly line. History of Willow Run Bomber Plant : CSPAN3 - Archive A thousand-member tool design group worked around the clock seven days a week for almost a year to create three-dimensional schematics of the planes 30,000 separate components, generating five million square feet of blueprints in the process. With the weight reduction and more powerful engines, it also had a much longer range than earlier models. plant, each paid the same 85 cents an hour as their
GM also produced vehicles next door at its Willow Run Assembly plant beginning a few years later, in 1959. For the next six months, Sorensen shuttled 70-man teams of engineers and draftsmen back and forth on 2,300-mile trips from Ford headquarters to the Consolidated works in San Diego to immerse themselves in B-24 design, engineering, parts and components. Some 12,000 women worked at the Willow Run bomber plant, each paid the same 85 cents an . Changeovers required onerous delays and costly retooling. These highways evolved into present-day Interstate 94. Sorensen, Edsel Ford and Henry Ford well understood the difficulties in precision mass production. Employees at Willow Run celebrated the completion of their 6,000th airplane in September 1944. "A Historical Perspective.". The museum would consolidate operations scattered on various parcels at Willow Run, and the Trust expects to clear the remainder of the plant for redevelopment. Like many successful technology companies, LITEON outgrew the garage to become a leader of its chosen industry through years of hard work. This populated place also has portions in an adjacent county or counties, Sociological study on Willow Run housing crisis, Army Air Forces support and post-production activities, Liberator variants produced at Willow Run, Redevelopment efforts and the Yankee Air Museum. the yankee air museum into it and show people what the history . What is your previous experience with unions? Ford created a permanent jig into which wings could be moved in and out by overhead crane. Working with architect Albert Kahn, Ford officials envisioned a massive factory with bombers built on a moving line, just like Ford's automobiles. No.2, Ziyou St., Tucheng Dist., New Taipei City 236, Taiwan +886-2-2268-3466 [48], By the May 1, 2014, deadline, the Yankee Air Museum had raised over $7 million of its original $8 million fundraising goal, which was enough to enable the building's owners to move forward with signing a Purchase Agreement with Yankee, with the actual purchase expected to be finalized in late summer or fall of 2014. Willow Run Wartime Problems - Michigan Technological University Dies and machine tools were tossed out and redesigned, wasting precious time and millions of dollars. Skeptics scoffed at the idea that Ford Motor Co. could mass-produce
The Fisher Body division also operated at Willow Run Assembly until its operations were assumed by the GM Assembly Division in the 1970s. Their work guided custom designs of 1,600 machine tools and 11,000 fixtures, some 60 feet tall, that would stamp, mill, drill, broach and grind parts to thousandths-of-an-inch tolerances, each with repeatable precision. The B-24 Bomber, officially known as the B-24 Liberator, was designed by Consolidated Aircraft Co., San Diego, California. The B-24J incorporated a hydraulically driven tail turret and other defensive armament modifications in the nose of the aircraft. Willow Run produced 739,000 cars as part of Kaiser-Frazer and Kaiser Motors, from 1947 through 1953, when after years of losses, the company (now called Kaiser Motors after Frazer's exit from the partnership) purchased Willys-Overland and began moving its production at Willow Run to the Willys plant in Toledo, Ohio. The valves that would shut the water off to different parts of the plant have been hidden in the building's entrails. In some places, water cascades from the rafters of the buildingsending a shower on to the oily floor below. You cant expect a blacksmith to make a watch overnight, sniffed Dutch Kindelberger, president of North American Aviation. Sociologist and professor Lowell Juilliard Carr and James Edson Stermer of the University of Michigan studied the sociological conditions at Willow Run arising from the wartime surge in the worker population in their book of 1952. That was the schedule six days a week. Ford Motor would not only build the bombers, it would supply the airfield as well; the farm at Willow Run was an ideal location for the airfield's runways, being under the personal ownership of Henry Ford (thus solving any land acquisition problem) and sited between the main roads and rail lines connecting Detroit with Ann Arbor and points to the west. By Tim Trainor. Ground-water supplies of the Ypsilanti area, Michigan Only 56 airplanes were built in all of 1942. That was the schedule six days a week. The Air Force dictated more performance and safety upgrades for B-24s than any other American warplane. The bomber plant adjacent to the airport produced the famed World War II bombers in a plant built by Henry Ford. Willow Run's problems came under a microscope in April 1942 and again in February 1943, when Senator Harry S. Truman visited the plant. In response, the federal government built Willow Run Lodge, an on-site dormitory complex that could accommodate 3,000 single women and men; and Willow Run Village, with 2,500 family housing units. Out of sheer necessity, Willow Runs 42,500-member
Ford now planned to build 650 planes each month -- one every 45 minutes. Overhead cranes would hoist completed sections onto the final assembly line for joining into a finished aircraft, the same way cars were put together, but on a grand scale in a massive new plant. The War Department pitched in with funds for the Detroit Industrial Expressway, linking the city to the plant. Willow Run Bomber Plant - The Henry Ford The first B-24Ms were delivered in October 1944, and by the end of its production in 1945, Willow Run had built 1677; 124 Ford-built B-24Ms were cancelled before delivery. The plant was originally designed to be able to continue to operate if parts of it were ever bombedwhich resulted in dedicated water, compressed air and gas lines to different areas of the building.". In the process, the boys were to learn self-discipline and the values of hard work, and benefit from the fresh air of the country.[11]. B-24 Liberators line the airfield at Willow Run Airport in this June 1945 photo. restore a piece of the building, about 175,000 square feet. The massive plant turned out 8,645 Liberators vs. 9,808 manufactured by four factories of Consolidated, Douglas Aircraft, and North American Aviation. A ghostly, decaying reminder of the industrial and military history echoing within its cavernous expanse, Willow Run was demolished in 2014. Next WRBP Meeting -. Each kit -- consisting of 80 percent of the parts for a finished B-24 -- was shipped via two tractor-trailers. In addition to making automatic transmissions, Willow Run Transmission also produced the M16A1 rifle and the M39A1 20mm autocannon for the US military during the Vietnam War. AskUs", "Oral History Interview with John W. Snyder", "Ford May Convert Willow Run Into Huge Tractor Plant", "History of the original Willow Run Village", "They may save our honor, our hopesand our necks", AFHRA Document 00155775 1 Concentration Command History, AFHRA Document 00150138 AAFTC Technical Training Command, "Tucson International Airport's Historic Hangars", "History of the Willow Run Plant, Part 3", "Preservation group gets extension to raise money for historic Willow Run factory", "Willow Run bomber plant preservationists get more time to reach goal", "Yankee Air Museum signs deal for part of Willow Run Bomber Plant", "YPSILANTI TOWNSHIP: RACER Trust reaches demolition, development agreements for Willow Run plant", "Death of a factory: inside the Willow Run GM Powertrain plant for the last time", "Willow Run assembly plant demolition proceeding", "A Future NEW Home for the Yankee Air Museum", Detroit Edison Company Willis Avenue Station, Michigan Bell and Western Electric Warehouse, Piquette Avenue Industrial Historic District, Frederic M. Sibley Lumber Company Office Building, List of Registered Historic Places in Michigan, https://en.wikipedia.org/w/index.php?title=Willow_Run&oldid=1134554587, Defunct aircraft manufacturers of the United States, Motor vehicle assembly plants in Michigan, United States home front during World War II, Michigan State Historic Sites in Washtenaw County, Michigan, Defunct manufacturing companies based in Michigan, Articles with dead external links from September 2020, Short description is different from Wikidata, Infobox mapframe without OSM relation ID on Wikidata, Creative Commons Attribution-ShareAlike License 3.0, military draft each month 8,200 workers drafted into military service, school the Aircraft Apprentice School had up to 8,000 students per week completed training and reported for work, dimensions More than 3,200 feet long and 1,279 feet across at its widest point, subassemblies parts production and subassemblies at almost 1,000 Ford factories and independent suppliers, This page was last edited on 19 January 2023, at 07:10. A 175,000-square-foot section, where B-24s were gassed up and towed out the door, was spared for the future home of the National Museum of Aviation and Technology. [6] In April 2013, a redevelopment manager for the RACER Trust said unused portions of the powertrain plant would likely be razed as a step toward redeveloping the property. The automaker proudly promoted its B-24 efforts in magazine advertisements. Ford Motor Company president Edsel Ford passed away on May 26, 1943. >> the willow run plant is in the process now of being demolished. The first of these apartments were ready for occupancy in August 1943. * Carr, Lowell J., and Stermer, James Edison. Perhaps, when peace returned, customers would remember Ford's achievement when it came time to shop for a new car. New housing, better roads and professional training alleviated Willow Runs employee retention dilemma, but didnt solve it. Willow Run After WWII - Military History of the Upper Great Lakes Ford production chief Charles Sorensen, driving force behind the B-24 program, possessed a crusaders faith and fervor in the primacy and benefits of mass production, and had the bona fides to back it up. Together they produced more of the slab-sided behemoths than any American warplane ever. But, as 1943 arrived, problems got solved and Willow Run turned a corner. [3][4] Willow Run's Liberator assembly line ran until May 1945, building almost half of all the Liberators produced. In 2013, the Museum was able to purchase 144,000 square feet of the Plant. 550 sizes, and it weighed 18 tons. [13], The Willow Run Chapel[14] was the one originally built for Camp Willow Run, and became the place of worship for the Belleville Presbyterian Church in 1979 after a series of handoffs. Today "Rosie" remains a feminist icon and a powerful reminder of women's contributions to the American economy. Between them, there was a shelter for more than 15,000 people, roughly the number of people living in Ypsilanti at the time. Production steadily increased, reaching the magical plane-per-hour pinnacle in mid-1944 while accounting for half of all B-24s assembled that year. Expectations were crushed and the sarcastic appellation Willit Run gained wide circulation. Quirk Farms was purchased by automobile pioneer Henry Ford in 1931. WOO Network is a fast-growing Fintech startup and a deep liquidity network with a mission to empower individuals with the right to freely trade, invest, borrow and lend to better their lives. An unknown number dwelt in the memories of plant foremen. Public bus lines offered 35 daily trips from Detroit, while private carriers offered 130. Every fluorescent light bulb in the plant must be taken out before the building can be torn down. Reality proved otherwise. "It was a like a town of its own," said Rancour, 88 . Among them were farmhands, secretaries, housewives, schoolteachers and grocery clerks. Part of the airport complex operated at various times as a research facility affiliated with the University of Michigan, and as a secondary United States Air Force Installation. Crew size was up to ten, and range was up to 3,000 miles. Gift of Ford Motor Company. For government officials, Ford offered significant advantages. Visit our updated. Sections included center wing, outer wings and wing tips, fuselage, nacelles, flight deck, nose and tail. approximately 4 out of every 10 employees were women. Rivet gun operator Rosemary Will from Pulaski County, KY, appeared in a Ford promotional film, personifying thousands of women in the nations defense industry, collectively known as Rosie the Riveter. Watch on. According to the Benson Ford Research Center, the camp offered: "farm training, self-reliance, management, and salesmanshipthe boys governed themselves, appointing a foreman and field foreman from their own ranks. Four engines powered the aircraft, and together its two bomb bays could carry up to 8,000 pounds of explosives. [27] In May 2017, the Michigan State Historic Preservation Office recognized Parkridge Homes with the unveiling three historic markers signifying the importance to Ypsilanti history.[28]. Despite how smoothly the plant ran, putting out a bomber an hour still wasn't an easy feat. One pundit referred to it as a sprawling mass of industrial ambition. Folklore has it that Henry Ford decreed that the eastern perimeter of the windowless, L-shaped edifice not spill over into Wayne County, home to Detroit and all those rascally Democrats and union organizers. Charles Sorensen's brash "one plane every hour" claim was no longer an empty boast. By visiting this website, certain cookies have already been set, which you may delete and block. In November 2016, RACER Trust sold Willow Run to an entity created by the State of Michigan, which leases the property to the American Center for Mobility (AMC).[9]. The iconic Rosie the Riveter may seem to be simply a fiction from the past but she has a name - and an important history. No one had ever manufactured airplanes on such a scale before. Kaiser-Frazer produced some 739,000 cars at Willow Run between 1947 and 1953, when the company acquired Willys-Overland and moved all operations to the Willys factory in Toledo, Ohio. The Willow Run bomber plant made aviation, industrial and social historyalong with new B-24s by the hour. Video: Inside the Ford Willow Run Bomber Plant - Mac's Motor City Garage For those unable to endure a long commute, the federal government constructed housing on nearby farmland purchased from Henry Ford. This website requires certain cookies to work and uses other cookies to help you have the best experience. As the problems continued into 1943, critics took to calling the plant "Will it Run.". Lloyd, Alwyn T. (1993), Liberator: America's Global Bomber, Pictorial Histories Publishing Co, Inc. O'Leary, Michael, (2003), Consolidated B-24 Liberator (Osprey Production Line to Frontline 4), Osprey Publishing, Weber, Austin. Inspection of more than a thousand separate tubing pieces composing the fuel, hydraulic, de-icing and other systems in a bomber is a highly important job. After nearly a year of work, the cost to keep the plant shuttered and standing is $7 million annually. Lewis, charged with dismantling the facility, has found it's taken more detective work than he thought to shut the plant down. Most controversial was Ford's decision to replace soft metal dies -- thought to be gentler on aluminum airplane components -- with hard steel dies. male counterparts. While assembly workers formed the heart of Willow Run's workforce, there were numerous administrative, clerical and support staff members too. 1250 B-24L aircraft were built at Willow Run. According to Max Wallace, Air Corps Chief General "Hap" Arnold told Charles Lindbergh, then a consultant at the plant, that "combat squadrons greatly preferred the B-17 bomber to the B-24 because 'when we send the 17's out on a mission, most of them return. you can see the two big hangar doors behind me. Before the first employee was hired, the factory stood as a national symbol of Americas fearsome production prowess. ", 1960 Chevrolet Corvair Sales Brochure, "The Prestige Car in Its Class". In some places, the bulbs had been simply painted over and left in their sockets as GM quickly re-tooled assembly lines.
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